Workers collect plastic for recycling at Ford's Van Dyke Transmission Plant in Sterling Heights. (Credit: Fox 2 News)
STERLING HEIGHTS, Mich. (WJBK) -
Ford's 2.2 million square foot Van Dyke Transmission Plant covers 145 acres in Sterling Heights, and as you can imagine, it generates tons of waste during the process of making transmissions for the Taurus, Fusion, Explorer and other vehicles.
Dave Lewis, an environmental engineer with the automaker, said none of the waste generated at the plant goes to a landfill.
"What we've achieved in our plant is all manufacturing and production waste [is] now recycled," he explained.
This is Ford's first North American transmission plant with that distinction. There are 13 others worldwide.
Lewis showed us the various materials being recycled. They include adhesive, aluminum chips shaved off during manufacturing, plastic, fabric coolant filters and chalk used in the filtration process.
Their efforts are part of the automaker's global waste reduction strategy to keep 40 percent of waste per vehicle out of landfills by 2016. That is a little more than 13 pounds per vehicle. It's a green initiative the company and local workers are proud of.
Wednesday, May 22 2013 6:46 PM EDT2013-05-22 22:46:26 GMT
Bugs are important to our environment and can even tell us about our water quality. That's why dozens on local students have been taking part in bug hunts.
Bugs are important to our environment and can even tell us about our water quality. That's why dozens on local students have been taking part in bug hunts.
Monday, May 20 2013 5:51 PM EDT2013-05-20 21:51:26 GMT
A church community in Canton is reeling over the death of a young man. He was just married on Saturday and less than 24 hours later killed in a car crash on the way to the couple's honeymoon. His bride survived.
A church community in Canton is reeling over the death of a young man. He was just married on Saturday and less than 24 hours later killed in a car crash on the way to the couple's honeymoon. His bride survived.
Wednesday, May 15 2013 9:22 PM EDT2013-05-16 01:22:48 GMT
A Detroit-based startup is taking off and installing green energy systems across the globe. They are taking a unique approach using a network of expert "freelancers."
A Detroit-based startup is taking off and installing green energy systems across the globe. They are taking a unique approach using a network of expert "freelancers."
Monday, May 13 2013 6:19 PM EDT2013-05-13 22:19:48 GMT
A suspect is in custody after a bomb scare at Westland City Hall. We're told a man held a worker hostage as SWAT teams surrounded a building on Ford Road. Nobody was hurt.
A suspect is in custody after a bomb scare at Westland City Hall. We're told a man held a worker hostage as SWAT teams surrounded a building on Ford Road. Nobody was hurt.
Wednesday, May 22 2013 1:36 PM EDT2013-05-22 17:36:39 GMT
Innuendo, sexual advances and an overnight stay in Lansing -- a politician's former aide claims he had to endure a nightmare on the job. Now a sexual harassment lawsuit has been filed against Rep. Brian Banks.
Innuendo, sexual advances and an overnight stay in Lansing -- a politician's former aide claims he had to endure a nightmare on the job. Now a sexual harassment lawsuit has been filed against Rep. Brian Banks.
Wednesday, May 22 2013 9:56 PM EDT2013-05-23 01:56:23 GMT
Children were literally screaming for peace. Elementary school students at Cesar Chavez Academy in southwest Detroit spoke out for themselves -- stop bullying and stop the violence.
Children were literally screaming for peace. Elementary school students at Cesar Chavez Academy in southwest Detroit spoke out for themselves -- stop bullying and stop the violence.
Wednesday, May 22 2013 6:46 PM EDT2013-05-22 22:46:26 GMT
Bugs are important to our environment and can even tell us about our water quality. That's why dozens on local students have been taking part in bug hunts.
Bugs are important to our environment and can even tell us about our water quality. That's why dozens on local students have been taking part in bug hunts.
Wednesday, May 22 2013 10:39 PM EDT2013-05-23 02:39:42 GMT
The Republicans in Lansing are pushing a new bill that would base teacher salaries on student performance. But will merit pay really help kids get a better education? Some say the answer is no.
The Republicans in Lansing are pushing a new bill that would base teacher salaries on student performance. But will merit pay really help kids get a better education? Some say the answer is no.
Wednesday, May 22 2013 10:07 PM EDT2013-05-23 02:07:10 GMT
13 dogs were rescued from a house on Ewers in southwest Detroit. The three most emaciated dogs were taken to the VCA in St. Clair Shores. They are being held in isolation for at least a week.
13 dogs were rescued from a house on Ewers in southwest Detroit. The three most emaciated dogs were taken to the VCA in St. Clair Shores. They are being held in isolation for at least a week and being treated and screened for diseases.
Wednesday, May 22 2013 8:57 PM EDT2013-05-23 00:57:50 GMT
Prosecutors have now filed charges against Myron Williams, a next door neighbor to a woman found strangled in Grosse Pointe Park, but the counts do not include murder.
Prosecutors have now filed charges against Myron Williams, a next door neighbor to a woman found strangled in Grosse Pointe Park, but the counts do not include murder.
Wednesday, May 22 2013 8:38 PM EDT2013-05-23 00:38:51 GMT
Neighbors said he threatened them with a shotgun, then opened fire wounding two people. Now one of the victims has said he's angry the man accused of pulling the trigger is already out of jail.
Neighbors said he threatened them with a shotgun, then opened fire wounding two people. Now one of the victims has said he's angry the man accused of pulling the trigger is already out of jail.
Wednesday, May 22 2013 1:44 PM EDT2013-05-22 17:44:18 GMT
Today at 2 p.m. 100 community leaders, union officials, concerned residents and Northwestern High School Alumni will protest the closure of the high school.
Today at 2 p.m. 100 community leaders, union officials, concerned residents and Northwestern High School Alumni will protest the closure of the high school.